The part(s) or condition(s) listed below for the symptom Air handler leaking are ordered from most likely to least likely to occur. Check or test each item, starting with the items at the top of the page.
The evaporator is normally tilted slightly towards the drain hole to help the water to drain properly into the drip tray. If water is leaking from the drip tray but the tray is not overflowing, the drip tray is likely cracked and will need to be replaced.
The evaporator is normally tilted slightly towards the drain hole to help the water to drain properly into the drain pan. If water is leaking from the drain pan but the pan is not overflowing, the drain pan is likely cracked and will need to be replaced.
When the air conditioner is running, condensation forms on the evaporator coil and drips into a drain pan. From there the water is directed through a pipe with a trap to a floor drain or condensate pump. If the drain tube or trap gets clogged, the water will back up and overflow the drain pan. If water is leaking from the evaporator pan, it is likely the drain tube or trap is clogged and will need to be cleared to allow the water to flow normally.
To help the condensate water to flow towards the drain outlet in the pan, most installers will tilt the evaportor coil slightly towards the drain hole. If the evaporator coil is not level, or tilted incorrectly, water will not flow to the drain hole and may overflow the pan.
